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Frame hoop & battery relocation install for your Cafe Racer

Our donor bike is a Honda CB350F that we are making into a Cafe Racer with a solo Ducati SS type seat.  When opening up the center of the bike, you have to relocate all your electrics and of course the battery.  We solved this issue by using a dry cell battery that can be mounted in any position.  Then we can hide it up under the tail section with the battery laying flat.  Most people just hack off the ends of the frame or just leave it alone. We like to finish off the ends of the frame with a hoop that follows the curve of the solo seat, it is not structural it is more for looks and to finish off the frame nicely.

Check out the pictures below to follow along with the install.

 

Stock frame with the seat hinges, latch and frame ends cut off.

CB350 stock frame with ends cut off

 

Cutting fender/ seat mount off

cutting off end

 

We used 7/8″ OD tubing in our Wooodward Fab bender to make hoop
Bending a hoop

 

7/8″ hoop bent with seat tabs and gussets

Hoop bent

 

Prep frame ends for hoop install

Prep end of frame

 

Weld Hoop to frame

Welding hoop to frame 


Bend brackets to support the battery

woodward fab bender

 

Weld brackets to frame
Welding brackets to frame
marking and welding

More welding of frame brackets

After all is welded, clean up the welds and frame.

Cleaning up welds

 

Finished product

Finished welding


NOTE: We used 1/4″ angle for the battery base and welded it on. Mock up battery where it will go under the seat hump to make sure you will have battery and tire clearance when the seat is installed.  We use factory OEM Honda battery straps too.

 

With Dry Cell Battery
With Dry Cell Battery

 

With final seat cowl fitted.

Final seat fitment

 Final seat rearend

 Now just weld in the seat tabs to the frame to bolt your seat down

 

Special thanks to:

Lincoln Electrics for the best welders

Woodward Fabrication for their metal forming and shaping tools

Install and parts supplied by Lossa Engineering